Matching Flow Diagrams to Replace an Air Directional Control Valve
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Choosing an Air Directional Control Valve
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Choosing an Electrical Switch
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Corrosion-Resistant Washdown Limit Switches
Rated NEMA 6P, 13, and IP67, these switches are protected from corrosion, oil/coolant spraying, washdowns, and temporary submersion. When an object in motion comes into contact with the actuator, it sends a signal to open or close a circuit. They’re often used on conveyor systems and bin filling operations.
Styles D and E have an actuator that allows you to adjust its height, making it easier to align switch with the target during installation.
Switches with wire leads are rated NEMA 3S and IP69K and protected from rain, snow and sleet, and from high temperature, high pressure jets of water.
For technical drawings and 3-D models, click on a part number.
Housing | |||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Style | No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage  | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | No. of Terminals | No. of Wire Leads | Cable Lead Lg., ft. | Lg. | Ht. | Dp. | Housing Material | Conduit Trade Size | Each | |
Rod Actuator Style | |||||||||||||||||||
| E | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 240 V AC, 10 A @ 24 V DC | 600V AC 250V DC | 10° to 250° | 0.5"-4.3" | Screw Terminals | 4 | __ | __ | 1.9" | 4.5" | 1.8" | Zinc | 1/2 | 00000000 | 0000000 |
| E | 2 | 2 Off (Normally Open) or 2 On (Normally Closed) | Springs Back (Momentary) | DPDT | 5 A @ 240 V AC, 10 A @ 24 V DC | 600V AC 250V DC | 10° to 250° | 0.5"-11.8" | Screw Terminals | 8 | __ | __ | 1.9" | 4.5" | 1.8" | Zinc | 1/2 | 00000000 | 000000 |
Wobble Stick Actuator Style | |||||||||||||||||||
| F | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 240 V AC, 1 A @ 125 V DC | 600V AC 250V DC | 14° to 221° | 13.6" | Wire Leads | __ | 5 | 8 | 1.5" | 3.1" | 1.6" | Zinc | __ | 0000000 | 000000 |
| F | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 240 V AC, 10 A @ 24 V DC | 600V AC 250V DC | 10° to 200° | 4.5" | Screw Terminals | 4 | __ | __ | 1.9" | 4.5" | 1.8" | Zinc | 1/2 | 00000000 | 000000 |
| F | 2 | 2 Off (Normally Open) or 2 On (Normally Closed) | Springs Back (Momentary) | DPDT | 5 A @ 240 V AC, 10 A @ 24 V DC | 600V AC 250V DC | 10° to 200° | 4.5" | Screw Terminals | 8 | __ | __ | 1.9" | 4.5" | 1.8" | Zinc | 1/2 | 00000000 | 000000 |
Low-Profile Wet-Location Limit Switches
Stack these slim switches together, or fit them into tight spaces. They're rated IP67 for protection from temporary submersion. When an object in motion comes into contact with the actuator, it sends a signal to open or close a circuit. They’re often used on conveyor systems and elevators.
Switches with a 4-pole micro M12 plug connect to cables with a socket (sold separately), allowing you to quickly connect and disconnect the switch.
For technical drawings and 3-D models, click on a part number.
Housing | ||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | No. of Wire Leads | Cable Lead Lg., ft. | Lg. | Ht. | Dp. | Housing Material | Each | ||
Wobble Stick Actuator Style | ||||||||||||||||
With Wire Leads | ||||||||||||||||
| G | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 5 A @ 250 V AC, 4 A @ 30 V DC | 250V DC 250V AC | 14° to 158° | 3.6" | 4 | 9.5 | 1.6" | 1.9" | 0.6" | Aluminum | 0000000 | 0000000 |
With 4-Pole Micro M12 | ||||||||||||||||
| G | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 1 A @ 125 V AC | 125V AC | 14° to 158° | 3.6" | __ | __ | 1.6" | 2.2" | 0.6" | Aluminum | 0000000 | 000000 |
| Cable with Socket for Switches with 4-pole Micro M12 Plugs | 0000000 | Each | 000000 |
Wet-Location Limit Switches
Rated IP67, these switches are protected from temporary submersion. When an object in motion comes into contact with the actuator, it sends a signal to open or close a circuit. They’re often used on conveyor systems and elevators.
Styles D and E have an actuator that allows you to adjust its height, making it easier to align the switch with the target during installation.
For technical drawings and 3-D models, click on a part number.
Housing | |||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Style | No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | No. of Terminals | Lg. | Ht. | Dp. | Housing Material | Conduit Trade Size | Each | |
Rod Actuator Style | |||||||||||||||||
| E | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 300 V AC, 6 A @ 24 V DC | 300V AC/250V DC | 14° to 176° | 1.4"-5.9" | Screw Terminals | 4 | 1.6" | 2.7" | 1.6" | Aluminum | 1/2 | 0000000 | 000000 |
Wobble Stick Actuator Style | |||||||||||||||||
| F | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 300 V AC, 6 A @ 24 V DC | 300V AC/250V DC | 14° to 176° | 5.3" | Screw Terminals | 4 | 1.6" | 2.7" | 1.6" | Aluminum | 1/2 | 0000000 | 00000 |
Limit Switches
Often used on conveyor systems and bin filling operations, these switches have the rapid-closing action of a snap-acting switch, but have a larger actuator for large objects. When an object in motion comes into contact with the actuator, it sends a signal to open or close a circuit. All are rated IP67 and NEMA 13 for protection from corrosion, oil/coolant spraying, and temporary submersion.
Styles D and E have an actuator that allows you to adjust its height, making it easier to align switch with the target during installation.
For technical drawings and 3-D models, click on a part number.
Housing | |||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Style | No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | No. of Terminals | For Max. Cable OD | Lg. | Ht. | Dp. | Housing Material | Each | |
Rod Actuator Style | |||||||||||||||||
| E | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 380 V AC, 220 V DC | 380V AC 220V DC | -4° to 158° | 1.5"-5" | Screw Terminals | 4 | 0.25" | 1.1" | 2.5" | 1" | Zinc | 000000 | 000000 |
Wobble Stick Actuator Style | |||||||||||||||||
| F | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 380 V AC, 220 V DC | 380V AC 220V DC | -4° to 158° | 3.8" | Screw Terminals | 4 | 0.25" | 1.1" | 2.5" | 1" | Zinc | 000000 | 00000 |
Compact Safety Limit Switches
Shorter and thinner than other safety limit switches, these are sized to fit tight spaces. They protect machinery and ensure the safety of personnel. Positive-force contacts open the circuit when actuated, even if a spring fails or the contacts stick. When an object in motion comes into contact with the actuator, it sends a signal to open or close a circuit. They’re often used on conveyor systems and bin filling operations. All are NEMA and IP rated for protection from washdowns.
Styles E and F have an actuator that allows you to adjust its height, making it easier to align switch with the target during installation.
NEMA 13 and IP67 rated switches are protected from oil/coolant spraying and temporary submersion.
For technical drawings and 3-D models, click on a part number.
Housing | ||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Style | No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | Lg. | Ht. | Dp. | Housing Material | Environmental Rating | Each | |
Rod Actuator Style | ||||||||||||||||
| F | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 600 V AC, 10 A @ 250 V DC | 600V AC 250V DC | -40° to 185° | 0.6"-5.8" | Screw Terminals | 1.2" | 2.4" | 1.2" | Plastic | NEMA 4, NEMA 13, IP66, IP67 | 00000000 | 000000 |
Safety Limit Switches
Protect machinery and ensure the safety of personnel—these switches have positive-force contacts that will open the circuit when actuated even if a spring fails or the contacts stick. When an object in motion comes into contact with the actuator, it sends a signal to open or close a circuit. They’re often used on conveyor systems and bin filling operations. All are NEMA and IP rated for protection from washdowns.
Styles E and F have an actuator that allows you to adjust its height, making it easier to align switch with the target during installation.
NEMA 13 and IP67 rated switches are protected from oil/coolant spraying and temporary submersion.
For technical drawings and 3-D models, click on a part number.
Housing | ||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Style | No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | Lg. | Ht. | Dp. | Housing Material | Environmental Rating | Each | |
Rod Actuator Style | ||||||||||||||||
| F | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 3 A @ 240 V AC, 1.5 A @ 24 V DC | 240V AC 24V DC | -22° to 165° | 0.5"-8" | Screw Terminals | 1.7" | 2.9" | 1.6" | Plastic | NEMA 4X, IP66, IP67 | 00000000 | 0000000 |
Hazardous Location Limit Switches
Use these switches where ignitable gas and dust may be present. They meet NEC Class I, Division 1, Groups B, C, and D; and Class II, Division 1, Groups E, F, and G for hazardous locations. When an object in motion touches the actuator, it sends a signal to open or close a circuit. They’re often used on conveyor systems and elevators.
For technical drawings and 3-D models, click on a part number.
Housing | ||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | No. of Terminals | Lg. | Ht. | Dp. | Housing Material | Conduit Trade Size | Each | |
Wobble Stick Actuator Style | ||||||||||||||||
| 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 600 V AC, 2.5 A @ 600 V DC | 600V AC 600V DC | 0° to 185° | 6.2" | Screw Terminals | 4 | 2.7" | 4.1" | 2.1" | Aluminum | 1/2 | 0000000 | 0000000 |
Enclosed Washdown Snap-Acting Switches
Rated NEMA 4 and IP66, these enclosed switches have a sealed actuator for protection from washdowns. They open and close circuits quickly to minimize arcing and prevent contacts from sticking.
For technical drawings and 3-D models, click on a part number.
Housing | |||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Horsepower @ Switching Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | No. of Terminals | Lg. | Ht. | Dp. | Conduit Trade Size | Each | ||
Side Mount | |||||||||||||||||
Wobble Stick Actuator Style | |||||||||||||||||
| E | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 15 A @ 250 V AC, 0.5 A @ 125 V DC | 600V AC 250V DC | 1/4 hp @ 250 V AC | -25° to 160° | 5.1" | Screw Terminals | 3 | 1" | 1.75" | 3.04" | 1/2 | 0000000 | 0000000 |
Bottom Mount | |||||||||||||||||
Wobble Stick Actuator Style | |||||||||||||||||
| J | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 15 A @ 250 V AC, 0.5 A @ 125 V DC | 600V AC 250V DC | 1/4 hp @ 250 V AC | -25° to 160° | 5.1" | Screw Terminals | 3 | 1" | 1.75" | 3.04" | 1/2 | 0000000 | 000000 |
Single-Action Mechanically Operated Air Directional Control Valves
A simple automation solution that requires no programming, these valves are activated when an object, such as a box rolling on a conveyor, pushes the actuator. Also known as 3-way and 3/2 valves, they create one action, such as extending a cylinder. Valves direct airflow from the inlet to your equipment and exhaust return airflow to create motion. Return actuation is by spring, so they go back to their starting position as soon as the actuator is released. In the off position, they exhaust air pressure from the system, allowing equipment to reset so the action can be repeated.
Normally closed valves block airflow until actuated.
Valves with a two-direction actuator are activated by objects from both sides.
Flow coefficient (Cv) is a measurement that indicates how much airflow can pass through a valve. When selecting between valves with the same port size, choose the valve with the higher flow coefficient to ensure it provides enough airflow to operate your system.
For technical drawings and 3-D models, click on a part number.
O'all | For Panel Cutout | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Actuation Force, lbs. | No. of Flow Ports | Inlet Size | Outlet Size | Exhaust Connection Type | Max. Flow Rate, scfm @ 100 psi | Flow Coefficient (Cv) | Pressure Range, psi | Vacuum Rating, in. of Hg | Lg. | Wd. | Ht. | Dia. | Mounting Fasteners Included | Each | ||
Two-Direction Actuator | ||||||||||||||||
| M | 1.57 | 3 | 1/8 BSPP | 1/8 BSPP | Threaded | 4.23 | 0.12 | 53-120 | Not Rated | 36mm | 18mm | 220mm | 19mm | No | 0000000 | 0000000 |
Two-Speed Two-Action Mechanically Operated Air Directional Control Valves
Often used to extend and then retract a cylinder at different speeds, these valves create two actions and have two exhaust ports, which allows you to control the speed of each action by attaching a flow control valve to each exhaust port. A simple automation solution that requires no programming, they activate when an object, such as a box rolling on a conveyor, pushes the actuator. They direct airflow from the inlet to your equipment and exhaust return airflow to create motion. Return actuation is by spring, so they go back to their original position as soon the actuator is released. Also known as 4-way and 5/2 valves.
Valves with a two-direction actuator are activated by objects from both sides.
NPTF (Dryseal) threads are compatible with NPT threads.
Flow coefficient (Cv) is a measurement that indicates how much airflow can pass through a valve.
For technical drawings and 3-D models, click on a part number.
Overall | For Panel Cutout | ||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Actuation Force, lbs. | No. of Flow Ports | Inlet Size | Outlet Size | Exhaust Connection Type | Max. Flow Rate, scfm @ 100 psi | Flow Coefficient (Cv) | Pressure Range, psi | Vacuum Rating, in. of Hg | Lg. | Wd. | Ht. | Lg. | Wd. | Mounting Fasteners Included | Each | ||
Threaded Female Inlet × Threaded Female Outlet | |||||||||||||||||
Two-Direction Actuator | |||||||||||||||||
| K | 0.3 | 5 | 1/8 NPTF | 1/8 NPTF | Threaded | 14 | 0.24 | 25-125 | Not Rated | 6 1/4" | 3/4" | 3 7/8" | 1 1/4" | 3/4" | No | 00000000 | 0000000 |