Matching Flow Diagrams to Replace an Air Directional Control Valve
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Choosing an Air Directional Control Valve
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Choosing an Electrical Switch
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Snap-Acting Switches
Open and close circuits in a snap. These switches actuate quickly to minimize arcing and prevent contacts from sticking. They’re often used to indicate that an appliance or enclosure door is open. You can also use them inside limit, pressure, and temperature switches.
Switches with a roller plunger or cross roller plunger actuator have a roller that moves when an object pushes the actuator. This reduces friction to limit wear and tear on your switch.
Plastic covers (sold separately) are compatible with switches with screw terminals. They fit over the bottom of the switch to prevent contact with live terminals.
For technical drawings and 3-D models, click on a part number.
Switches | |||||||||||||||||
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Housing | Plastic Covers | ||||||||||||||||
No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Horsepower @ Switching Voltage | Operating Temp. Range, °F | Actuator Ht. | No. of Terminals | Lg. | Ht. | Dp. | Each | Each | |||
Roller Plunger Actuator Style for 1/2" Panel Cutout Dia. | |||||||||||||||||
With Screw Terminals | |||||||||||||||||
D | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 15 A @ 250 V AC, 0.5 A @ 125 V DC | 480V AC 250V DC | 1/4 hp @ 250 V AC | -67° to 185° | 1.4" | 3 | 1.94" | 0.95" | 0.69" | 0000000 | 000000 | 0000000 | 00000 |
D | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 20 A @ 250 V AC, 0.5 A @ 125 V DC | 480V AC 250V DC | 2 hp @ 250 V AC | -67° to 185° | 1.4" | 3 | 1.94" | 0.95" | 0.69" | 0000000 | 00000 | 0000000 | 0000 |
With Solder Lugs | |||||||||||||||||
D | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 15 A @ 250 V AC, 15 A @ 8 V DC | 500V AC 250V DC | __ | -13° to 176° | 1.3" | 3 | 1.94" | 0.95" | 0.69" | 0000000 | 00000 | 000000 | 00 |
Enclosed Washdown Snap-Acting Switches
Rated NEMA 4 and IP66, these enclosed switches have a sealed actuator for protection from washdowns. They open and close circuits quickly to minimize arcing and prevent contacts from sticking.
For technical drawings and 3-D models, click on a part number.
Housing | |||||||||||||||||
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No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Horsepower @ Switching Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | No. of Terminals | Lg. | Ht. | Dp. | Conduit Trade Size | Each | ||
Side Mount | |||||||||||||||||
Roller Plunger Actuator Style | |||||||||||||||||
B | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 15 A @ 250 V AC, 0.5 A @ 125 V DC | 600V AC 250V DC | 1/4 hp @ 250 V AC | -25° to 160° | 1.6" | Screw Terminals | 3 | 1" | 1.75" | 3.04" | 1/2 | 0000000 | 0000000 |
Enclosed Snap-Acting Switches
Enclosures protect these snap-acting switches from the environment. They open and close circuits quickly to minimize arcing and prevent contacts from sticking. They’re often used as door-open indicators on appliances and enclosures or as an internal component in limit, pressure, and temperature switches.
Switches with a roller plunger, cross roller plunger, or roller lever actuator allow parts to glide across the actuation surface with less friction than standard plungers or levers. This prevents wear and tear over time.
For technical drawings and 3-D models, click on a part number.
Housing | |||||||||||||||||
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No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Horsepower @ Switching Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | No. of Terminals | Lg. | Ht. | Dp. | Conduit Trade Size | Each | ||
Side Mount | |||||||||||||||||
Roller Plunger Actuator Style | |||||||||||||||||
B | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 15 A @ 250 V AC, 0.5 A @ 125 V DC | 600V AC 250V DC | 1/4 hp @ 250 V AC | -25° to 160° | 1.2" | Screw Terminals | 3 | 3.04" | 1.75" | 1" | 1/2 | 0000000 | 0000000 |
Enclosed Wet-Location Snap-Acting Switches
Rated IP67, these switches have an enclosure that shields their interior during temporary submersion. They open and close circuits in a snap—their quick actuation limits arcing and keeps contacts from sticking. These switches are often used to indicate an open appliance or enclosure door. You can also use them inside limit, pressure, and temperature switches.
Switches with a roller plunger actuator have a roller that moves parallel to the body length when an object pushes the actuator. This reduces friction to limit wear and tear on your switch.
Switches with a 4-pole micro M12 plug quickly connect and disconnect from your switch. Use cables (sold separately) to wire your switch connection to your setup.
For technical drawings and 3-D models, click on a part number.
Micro
M12 Plug
Housing | ||||||||||||||
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No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | No. of Wire Leads | Lg. | Ht. | Dp. | Specifications Met | Each | |
Roller Plunger Actuator Style for 9/16" Panel Cutout Dia. | ||||||||||||||
With 39" Wire Leads | ||||||||||||||
1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 250 V AC, 0.5 A @ 125 V DC | 250V AC 250V DC | 15° to 175° | 1.04" | 3 | 2.76" | 1.61" | 0.85" | UL Recognized Component, CE Marked | 0000000 | 0000000 |
With 108" Wire Leads | ||||||||||||||
1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 250 V AC, 0.5 A @ 125 V DC | 250V AC 250V DC | 15° to 175° | 1.04" | 3 | 2.76" | 1.61" | 0.85" | UL Recognized Component, CE Marked | 0000000 | 000000 |
With 4-Pole Micro M12 Plug | ||||||||||||||
1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 0.1 A @ 30 V DC | 30V DC | 45° to 155° | 1.06" | __ | 2.24" | 1.3" | 0.71" | EN 60947-5-1 | 0000000 | 000000 |
1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 1 A @ 30 V DC | 30V DC | 45° to 155° | 1.06" | __ | 2.24" | 1.3" | 0.71" | EN 60947-5-1 | 0000000 | 000000 |
Low-Profile Wet-Location Limit Switches
Stack these slim switches together, or fit them into tight spaces. They're rated IP67 for protection from temporary submersion. When an object in motion comes into contact with the actuator, it sends a signal to open or close a circuit. They’re often used on conveyor systems and elevators.
Switches with a 4-pole micro M12 plug connect to cables with a socket (sold separately), allowing you to quickly connect and disconnect the switch.
Switches with powder-coated zinc and plastic housings are rated NEMA 4 and 13 for protection from washdowns and oil/coolant spraying.
For technical drawings and 3-D models, click on a part number.
Housing | ||||||||||||||||
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No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | No. of Wire Leads | Cable Lead Lg., ft. | Lg. | Ht. | Dp. | Housing Material | Each | ||
Roller Plunger Actuator Style | ||||||||||||||||
With Wire Leads | ||||||||||||||||
B | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 5 A @ 250 V AC, 4 A @ 30 V DC | 250V DC 250V AC | 14° to 158° | 0.6" | 4 | 9.5 | 1.6" | 2" | 0.6" | Aluminum | 0000000 | 0000000 |
D | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 3 A @ 240 V AC, 0.55 A @ 125 V DC | 250V DC 240V AC | -13° to 158° | 0.6" | 4 | 3 | 1.2" | 2.2" | 0.7" | Powder-Coated Zinc | 0000000 | 00000 |
D | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 3 A @ 240 V AC, 0.55 A @ 125 V DC | 250V DC 240V AC | -13° to 158° | 0.6" | 4 | 3 | 1.2" | 2.2" | 0.7" | Plastic | 0000000 | 00000 |
D | 2 | 2 Off (Normally Open) and 2 On (Normally Closed) | Springs Back (Momentary) | DPDT | 3 A @ 240 V AC, 0.55 A @ 125 V DC | 250V DC 240V AC | -13° to 158° | 0.6" | 8 | 3 | 1.2" | 2.2" | 0.7" | Powder-Coated Zinc | 0000000 | 00000 |
D | 2 | 2 Off (Normally Open) and 2 On (Normally Closed) | Springs Back (Momentary) | DPDT | 3 A @ 240 V AC, 0.55 A @ 125 V DC | 250V DC 240V AC | -13° to 158° | 0.6" | 8 | 3 | 1.2" | 2.2" | 0.7" | Plastic | 0000000 | 00000 |
With 4-Pole Micro M12 | ||||||||||||||||
B | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 1 A @ 125 V AC | 125V AC | 14° to 158° | 0.6" | __ | __ | 1.6" | 2.3" | 0.6" | Aluminum | 0000000 | 000000 |
Cable with Socket for Switches with 4-pole Micro M12 Plugs | 0000000 | Each | 000000 |
Panel-Mount Low-Profile Wet-Location Limit Switches
Secure these switches into panels using mounting nuts. They have a slim body so they can also be stacked together or fit into tight spaces. They're rated IP67 for protection from temporary submersion. When an object in motion comes into contact with the actuator, it sends a signal to open or close a circuit. They’re often used on conveyor systems and elevators. All have a 4-pole micro M12 plug that connects to cables with a socket (sold separately), allowing you to quickly connect and disconnect the switch.
For technical drawings and 3-D models, click on a part number.
Housing | |||||||||||||||
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No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | Plug Type | Lg. | Ht. | Dp. | Housing Material | For Panel Cutout Dia. | Each | |
Roller Plunger Actuator Style | |||||||||||||||
1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 1 A @ 125 V AC | 125V AC | 14° to 158° | 1" | 4-Pole Micro M12 | 1.6" | 2.2" | 0.6" | Aluminum | 0.57" | 0000000 | 0000000 |
Cable with Socket | 0000000 | Each | 000000 |
Corrosion-Resistant Washdown Limit Switches
Rated NEMA 6P, 13, and IP67, these switches are protected from corrosion, oil/coolant spraying, washdowns, and temporary submersion. When an object in motion comes into contact with the actuator, it sends a signal to open or close a circuit. They’re often used on conveyor systems and bin filling operations.
Switches with wire leads are rated NEMA 3S and IP69K and protected from rain, snow and sleet, and from high temperature, high pressure jets of water.
For technical drawings and 3-D models, click on a part number.
Housing | |||||||||||||||||
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Style | No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | No. of Wire Leads | Cable Lead Lg., ft. | Lg. | Ht. | Dp. | Housing Material | Each | |
Roller Plunger Actuator Style | |||||||||||||||||
B | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 240 V AC, 1 A @ 125 V DC | 600V AC 250V DC | 14° to 221° | 1.9" | Wire Leads | 5 | 8 | 1.5" | 3.1" | 1.6" | Zinc | 0000000 | 0000000 |
Wet-Location Limit Switches
Rated IP67, these switches are protected from temporary submersion. When an object in motion comes into contact with the actuator, it sends a signal to open or close a circuit. They’re often used on conveyor systems and elevators.
For technical drawings and 3-D models, click on a part number.
Housing | |||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Style | No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | No. of Terminals | Lg. | Ht. | Dp. | Housing Material | Conduit Trade Size | Each | |
Roller Plunger Actuator Style | |||||||||||||||||
B | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 300 V AC, 6 A @ 24 V DC | 300V AC/250V DC | 14° to 176° | 1.6" | Screw Terminals | 4 | 1.6" | 2.7" | 1.6" | Aluminum | 1/2 | 0000000 | 000000 |
Sealed Wet-Location Limit Switches
Sealed actuators prevent these switches from jamming, even when exposed to sand, mud, or dirt. They're rated IP67 for temporary submersion. They have a slim design and can be stacked together or fit into narrow spaces. When an object in motion comes into contact with the actuator, it sends a signal to open or close a circuit. They're often used on conveyor systems and elevators.
For technical drawings and 3-D models, click on a part number.
Housing | |||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | No. of Wire Leads | Cable Lead Lg., ft. | Lg. | Ht. | Dp. | Housing Material | Each | ||
Roller Plunger Actuator Style | |||||||||||||||||
C | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 5 A @ 250 V AC, 4 A @ 30 V DC | 250V DC 250V AC | 14° to 158° | 1" | Wire Leads | 4 | 9.5 | 1.3" | 1.9" | 0.6" | Aluminum | 0000000 | 0000000 |
Limit Switches
Often used on conveyor systems and bin filling operations, these switches have the rapid-closing action of a snap-acting switch, but have a larger actuator for large objects. When an object in motion comes into contact with the actuator, it sends a signal to open or close a circuit. All are rated IP67 and NEMA 13 for protection from corrosion, oil/coolant spraying, and temporary submersion.
For technical drawings and 3-D models, click on a part number.
Housing | |||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Style | No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | No. of Terminals | For Max. Cable OD | Lg. | Ht. | Dp. | Housing Material | Each | |
Roller Plunger Actuator Style | |||||||||||||||||
B | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 380 V AC, 220 V DC | 380V AC 220V DC | -4° to 158° | 1.3" | Screw Terminals | 4 | 0.25" | 1.1" | 2.5" | 1" | Zinc | 000000 | 000000 |
Compact Safety Limit Switches
Shorter and thinner than other safety limit switches, these are sized to fit tight spaces. They protect machinery and ensure the safety of personnel. Positive-force contacts open the circuit when actuated, even if a spring fails or the contacts stick. They send a signal to your circuit when an object hits the actuator—for instance, a box on a conveyor runs into the switch, stopping the conveyor. They open and close circuits as fast as snap-acting switches, but they have a bigger actuator for large objects. All are NEMA and IP rated for protection from washdowns.
Switches with a roller plunger actuator have a roller that moves parallel to the mounting direction when an object pushes the actuator. This reduces friction during actuation to limit wear and tear.
NEMA 13 and IP67 rated switches are protected from oil/coolant spraying and temporary submersion.
For technical drawings and 3-D models, click on a part number.
Housing | ||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Style | No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | Lg. | Ht. | Dp. | Housing Material | Environmental Rating | Each | |
Roller Plunger Actuator Style | ||||||||||||||||
B | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 3 A @ 240 V AC, 0.27 A @ 250 V DC | 250V DC 240V AC | -40° to 185° | 1.1" | Screw Terminals | 1.2" | 2.6" | 1.2" | Plastic | NEMA 4X, NEMA 13, IP66, IP67 | 00000000 | 000000 |
B | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 240 V AC, 4 A @ 24 V DC | 240V AC 24V DC | -22° to 176° | 1.2" | Screw Terminals | 1.2" | 2.4" | 1.2" | Plastic | NEMA 4, IP65 | 00000000 | 000000 |
B | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | 10 A @ 300 V AC, 10 A @ 250 V DC | 300V AC 250V DC | -40° to 185° | 1.1" | Screw Terminals | 1.2" | 2.4" | 1.2" | Zinc | NEMA 4, NEMA 13, IP66, IP67 | 0000000 | 000000 |
Safety Limit Switches
Protect machinery and ensure the safety of personnel—these switches have positive-force contacts that will open the circuit when actuated even if a spring fails or the contacts stick. When an object in motion comes into contact with the actuator, it sends a signal to open or close a circuit. These switches have the rapid-closing action of a snap-acting switch, but with a larger actuator. This makes them a good choice for use with large objects—for instance, a box on a conveyor runs into the switch, stopping the conveyor.
Switches with a roller plunger actuator have a roller that moves parallel to the mounting direction when an object pushes the actuator. This reduces friction during actuation to limit wear and tear on your switch.
Switches with a steel actuator are more durable than switches with a plastic actuator. They also handle higher loads.
For technical drawings and 3-D models, click on a part number.
Housing | |||||||||||||||||
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Style | No. of Circuits Controlled | Switch Starting Position | Switch Action | Industry Designation | Actuator Material | Switching Current @ Voltage | Max. Voltage | Operating Temp. Range, °F | Actuator Ht. | Wire Connection Type | Lg. | Ht. | Dp. | Housing Material | Environmental Rating | Each | |
Roller Plunger Actuator Style | |||||||||||||||||
B | 1 | 1 Off (Normally Open) or 1 On (Normally Closed) | Springs Back (Momentary) | SPDT | Steel | 10 A @ 600 V AC, 10 A @ 250 V DC | 600V AC 250V DC | -13° to 185° | 1.8" | Screw Terminals | 1.7" | 3.2" | 1.7" | Zinc | NEMA 4, NEMA 13, IP67 | 0000000 | 0000000 |
Single-Action Mechanically Operated Air Directional Control Valves
A simple automation solution that requires no programming, these valves are activated when an object, such as a box rolling on a conveyor, pushes the actuator. Also known as 3-way and 3/2 valves, they create one action, such as extending a cylinder. Valves direct airflow from the inlet to your equipment and exhaust return airflow to create motion. Return actuation is by spring, so they go back to their starting position as soon as the actuator is released. In the off position, they exhaust air pressure from the system, allowing equipment to reset so the action can be repeated.
Valves that are both normally closed and normally open can be installed to block airflow, or allow air to flow until actuated.
Valves with a two-direction actuator are activated by objects from both sides.
Flow coefficient (Cv) is a measurement that indicates how much airflow can pass through a valve. When selecting between valves with the same port size, choose the valve with the higher flow coefficient to ensure it provides enough airflow to operate your system.
For technical drawings and 3-D models, click on a part number.
O'all | For Panel Cutout | |||||||||||||||||
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Actuation Force, lbs. | No. of Flow Ports | Inlet Size | Outlet Size | Exhaust Connection Type | Max. Flow Rate, scfm @ 100 psi | Flow Coefficient (Cv) | Pressure Range, psi | Vacuum Rating, in. of Hg | Lg. | Wd. | Ht. | Dia. | Lg. | Wd. | Mounting Fasteners Included | Each | ||
Two-Direction Actuator | ||||||||||||||||||
L | 2.8 | 3 | 1/8 NPT | 1/8 NPT | Threaded | 6 | 0.11 | 0-120 | 29.9 | 1 3/4" | 3/4" | 2 1/4" | 1/2" | 1 3/4" | 3/4" | Yes | 0000000 | 0000000 |
Two-Speed Two-Action Mechanically Operated Air Directional Control Valves
Often used to extend and then retract a cylinder at different speeds, these valves create two actions and have two exhaust ports, which allows you to control the speed of each action by attaching a flow control valve to each exhaust port. A simple automation solution that requires no programming, they activate when an object, such as a box rolling on a conveyor, pushes the actuator. They direct airflow from the inlet to your equipment and exhaust return airflow to create motion. Return actuation is by spring, so they go back to their original position as soon the actuator is released. Also known as 4-way and 5/2 valves.
Valves with a two-direction actuator are activated by objects from both sides.
NPTF (Dryseal) threads are compatible with NPT threads.
Flow coefficient (Cv) is a measurement that indicates how much airflow can pass through a valve.
For technical drawings and 3-D models, click on a part number.
Overall | For Panel Cutout | |||||||||||||||||
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Actuation Force, lbs. | No. of Flow Ports | Inlet Size | Outlet Size | Exhaust Connection Type | Max. Flow Rate, scfm @ 100 psi | Flow Coefficient (Cv) | Pressure Range, psi | Vacuum Rating, in. of Hg | Lg. | Wd. | Ht. | Dia. | Lg. | Wd. | Mounting Fasteners Included | Each | ||
Threaded Female Inlet × Threaded Female Outlet | ||||||||||||||||||
Two-Direction Actuator | ||||||||||||||||||
H | 0.8 | 5 | 1/8 NPTF | 1/8 NPTF | Threaded | 14 | 0.24 | 25-125 | Not Rated | 1 1/4" | 3/4" | 3 1/2" | 1/2" | __ | __ | No | 0000000 | 0000000 |
J | 15 | 5 | 1/4 NPT | 1/4 NPT | Threaded | 32.5 | 0.98 | 0-145 | 26.5 | 1 7/8" | 1 1/8" | 5 1/4" | __ | 1 1/8" | 1 1/8" | No | 0000000 | 000000 |