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Ready-to-Use Silicone Potting Compounds
No mixing required—these potting compounds come ready to apply. Use them to encase electronic assemblies for protection from dust, moisture, mechanical shock, and vibration. Softer and more flexible than epoxies and urethanes with the widest temperature range, silicone potting compounds are the best choice for high-temperature applications and electronics exposed to thermal cycling. They have good moisture resistance but poor chemical and abrasion resistance. Silicones provide excellent electrical insulation. They're also known as RTV (room-temperature vulcanizing) compounds because they don’t need heat or UV light to cure.
Container | Dry Time | |||||||||||||
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Mfr. Model No. | Size, fl. oz. | Type | Consistency | Touch | Overall, hrs. | Dielectric Strength, V/mil | Thermal Conductivity, W/m-K | Temp. Range, °F | Specifications Met | For Use On | Color | Clarity | Each | |
Dow Corning Compounds—Soft | ||||||||||||||
839 | 10.3 | Cartridge | Paste | 35 min. | 24 | Not Rated | Not Rated | -45° to 390° | __ | Aluminum, Brass, Bronze, Copper, Steel, Stainless Steel, Titanium, Plastic, Rubber, Composites, Fiberglass, Ceramic, Glass | Blue | Semi-Clear | 0000000 | 000000 |
Loctite® Compounds—Soft | ||||||||||||||
5145 | 3 | Tube | Thick Liquid | 2 min. | 72 | 450 | 0.2 | -45° to 390° | MIL-A-46146 | Aluminum, Brass, Bronze, Copper, Steel, Stainless Steel, Plastic, Ceramic, Glass | White | Semi-Clear | 0000000 | 00000 |
5145 | 10.1 | Cartridge | Thick Liquid | 2 min. | 72 | 450 | 0.2 | -45° to 390° | MIL-A-46146 | Aluminum, Brass, Bronze, Copper, Steel, Stainless Steel, Plastic, Ceramic, Glass | White | Semi-Clear | 0000000 | 000000 |
Light-Activated Silicone Potting Compounds
These compounds dry quickly when exposed to UV light allowing you to handle the potted items sooner. Made of silicone, they’re softer and more flexible than epoxy or urethane compounds, so they’re better at protecting against shocks and vibration. They also withstand a wider range of temperatures, so they’re often used with electronics that heat and cool rapidly. These compounds are excellent electrical insulators, and they’ll shield your components from moisture and dust. However, they don’t hold up well to abrasion or chemicals. The tapered nozzle lets you apply them precisely.
Dry Time | ||||||||||||||
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Mfr. Model No. | Container Size, fl. oz. | Consistency | Touch, sec. | Overall, hrs. | Light Intensity Requirements to Reach Full Strength | Cure Type | Dielectric Strength, V/mil | Thermal Conductivity | Temp. Range, °F | Specifications Met | For Use On | Color | Each | |
Loctite® Compounds—Soft | ||||||||||||||
5091 | 10 1/10 | Thick Liquid | 20 | 24 | 60 sec. per side @ 40 mW/cm2 | UV Light | 450 | Not Rated | -65° to 350° | UL Recognized Component | Aluminum, Brass, Bronze, Copper, Steel, Stainless Steel, Titanium, Fiberglass, Composites, Plastic, Silver | White | 0000000 | 0000000 |
Reusable Silicone Potting Compounds
Make repairs or changes to electrical components after they’ve been potted. While most compounds are permanent, these form a gel that bonds to itself, so you can peel it off without damaging your equipment. Often used in junction boxes, they form a water- and dust-proof seal that’s rated IP68 while also providing excellent electrical insulation. Made of silicone, they withstand a wide range of temperatures and are soft and flexible enough to resist shock and vibration. However, they’re not as strong as permanent potting compounds, so they don’t resist scrapes as well as those made of epoxy and urethane. They’re also not as chemical resistant as epoxy and urethane compounds.
These compounds won’t solidify once you open the container, so you have time to make adjustments when applying them. When removing them from your components, they mostly come off in one piece but there might be some residue left over.
Bottle compounds are a better choice for filling up new enclosures than cartridge compounds because you can pour more in at a time. They have a compartment for each component and require mixing.
Dry Time | |||||||||||||
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Container Size, fl. oz. | Consistency | Touch, min. | Overall, min. | Mix Ratio | Dielectric Strength, V/mil | Thermal Conductivity, W/m-K | Temp. Range, °F | Environmental Rating | For Use On | Color | Clarity | Each | |
Bottle Compounds | |||||||||||||
8.4 | Gel | 15 | 15 | 1:1 | 500 | 0.2 | -75° to 390° | IP68 | Aluminum, Brass, Bronze, Copper, Steel, Stainless Steel, Titanium, Fiberglass, Ceramic, Glass, Composites, Plastic, Rubber | Blue | Semi Clear | 0000000 | 000000 |
33.8 | Gel | 15 | 15 | 1:1 | 500 | 0.2 | -75° to 390° | IP68 | Aluminum, Brass, Bronze, Copper, Steel, Stainless Steel, Titanium, Fiberglass, Ceramic, Glass, Composites, Plastic, Rubber | Blue | Semi Clear | 0000000 | 00000 |