Matching Flow Diagrams to Replace an Air Directional Control Valve
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Choosing an Air Directional Control Valve
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About Flow Control Valves
Also known as cylinder speed controls, flow control valves let you control the extension or retraction speed of your air cylinder. They regulate airflow as it passes from the valve's inlet to its outlet. Air flows freely in the opposite direction.
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Two-Speed Two-Action Air-Operated Air Directional Control Valves
Often used to extend and then retract a cylinder at different speeds, these valves create two actions and have two exhaust ports, which allows you to control the speed of each action by attaching a flow control valve to each exhaust port. Also known as pilot valves and 4-way valves, they use an air signal to actuate, so they're good for environments where electrical use may be dangerous. They direct airflow from the inlet to your equipment and exhaust return airflow to create motion.
Valves without air-assisted spring return actuation go back to their starting position as soon as the air supply is removed.
Those with air-assisted spring return actuation require you to supply air to port P to go back to their starting position.
Valves with air pilot return actuation go back to their starting position when the air supply is moved from the first air pilot to the second air pilot.
NPTF (Dryseal) threads are compatible with NPT threads.
Flow coefficient (Cv) is a measurement that indicates how much airflow can pass through a valve.
For technical drawings and 3-D models, click on a part number.
O'all | ||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Min. Actuation Pressure, psi | No. of Flow Ports | No. of Air Pilot Ports | Inlet Size | Outlet Size | Exhaust Connection Type | Air Pilot Size | Max. Flow Rate, scfm @ 100 psi | Flow Coefficient (Cv) | Pressure Range, psi | Vacuum Rating, in. of Hg | Lg. | Wd. | Ht. | Mounting Fasteners Included | Each | |
Threaded Female Inlet × Threaded Female Outlet × Threaded Female Pilot | ||||||||||||||||
Not Air-Assisted Spring Return Actuation | ||||||||||||||||
44 | 5 | 1 | 3/8 NPTF | 3/8 NPTF | Threaded | 1/8 NPT | 53.1 | 1.6 | 0-150 | 10 | 6 1/8" | 1 1/4" | 2 1/4" | No | 0000000 | 0000000 |
Air-Assisted Spring Return Actuation | ||||||||||||||||
44 | 5 | 1 | 1/8 NPT | 1/8 NPT | Threaded | 1/8 NPT | 43.1 | 1.3 | 0-145 | 26 | 4 1/8" | 7/8" | 1 3/8" | No | 00000000 | 00000 |
44 | 5 | 1 | 1/4 NPT | 1/4 NPT | Threaded | 1/8 NPT | 43.1 | 1.3 | 0-145 | 26 | 5 1/8" | 1" | 1 5/8" | No | 00000000 | 000000 |
44 | 5 | 1 | 1/2 NPTF | 1/2 NPTF | Threaded | 1/8 NPT | 165.9 | 5 | 0-150 | 26 | 6 5/8" | 1 1/2" | 2 1/2" | No | 0000000 | 000000 |
44 | 5 | 1 | 10-32 UNF | 10-32 UNF | Threaded | 10-32 UNF | 8.6 | 0.26 | 0-150 | 26 | 2 3/8" | 5/8" | 1" | No | 0000000 | 000000 |
Air Pilot Return Actuation | ||||||||||||||||
29 | 5 | 2 | 1/8 NPT | 1/8 NPT | Threaded | 1/8 NPT | 43.1 | 1.3 | 0-145 | 26 | 4 1/8" | 7/8" | 1 3/8" | No | 00000000 | 000000 |
29 | 5 | 2 | 1/4 NPT | 1/4 NPT | Threaded | 1/8 NPT | 43.1 | 1.3 | 0-145 | 26 | 5" | 1" | 1 5/8" | No | 00000000 | 000000 |
29 | 5 | 2 | 3/8 NPTF | 3/8 NPTF | Threaded | 1/8 NPT | 53.1 | 1.6 | 0-150 | 10 | 6 5/8" | 1 1/4" | 2 1/4" | No | 0000000 | 000000 |
29 | 5 | 2 | 1/2 NPTF | 1/2 NPTF | Threaded | 1/8 NPT | 165.9 | 5 | 0-150 | 26 | 6 5/8" | 1 1/2" | 2 1/2" | No | 0000000 | 000000 |
29 | 5 | 2 | 10-32 UNF | 10-32 UNF | Threaded | 10-32 UNF | 8.6 | 0.26 | 0-150 | 26 | 2 3/8" | 5/8" | 1" | No | 0000000 | 000000 |
Two-Speed Two-Action Air-Operated Air
Directional Control Valves with Full Shut-Off
In the off position, these valves stop equipment in a locked position with air pressure holding it in place. Often used to extend and then retract a cylinder at different speeds, they create two actions and have two exhaust ports, which allows you to control the speed of each action by attaching a flow control valve to each exhaust port. They actuate by air signal, so they're good for environments where electrical use may be dangerous. Valves direct airflow from the inlet to your equipment and exhaust return airflow to create motion. Return actuation is by air, so they go back to their starting position when the air supply is moved from the first air pilot to the second air pilot. Also known as 4-way and 5/3 closed center valves.
Flow coefficient (Cv) is a measurement that indicates how much airflow can pass through a valve.
For technical drawings and 3-D models, click on a part number.
Overall | ||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Min. Actuation Pressure, psi | No. of Flow Ports | No. of Air Pilot Ports | Inlet Size | Outlet Size | Exhaust Connection Type | Air Pilot Size | Max. Flow Rate, scfm @ 100 psi | Flow Coefficient (Cv) | Pressure Range, psi | Vacuum Rating, in. of Hg | Lg. | Wd. | Ht. | Mounting Fasteners Included | Each | |
Threaded Female Inlet × Threaded Female Outlet × Threaded Female Air Pilot | ||||||||||||||||
44 | 5 | 2 | 1/8 NPT | 1/8 NPT | Threaded | 1/8 NPT | 42 | 0.5 | 26-145 | 26 | 4 3/4" | 7/8" | 1 3/8" | No | 00000000 | 0000000 |
44 | 5 | 2 | 1/4 NPT | 1/4 NPT | Threaded | 1/8 NPT | 73 | 0.95 | 26-145 | 26 | 5 5/8" | 1" | 1 5/8" | No | 00000000 | 000000 |
Single-Action Air-Operated Air Directional Control Valves
These valves create one action, such as extending a cylinder. Also known as 3/2 or pilot valves, they use an air signal to actuate, so they're good for environments where electrical use may be dangerous. They direct airflow from an inlet to your equipment and exhaust return airflow to create motion. In the off position, they exhaust air pressure from the system, allowing equipment to reset so the action can be repeated.
Normally closed valves normally block airflow, and remain closed until actuated. Valves that are both normally closed and normally open can be installed to normally block airflow, or to normally allow flow and remain open until actuated.
Valves with spring return actuation go back to their starting position as soon as the air supply is removed. Valves with air pilot return actuation go back to their starting position when the air supply is moved from the first air pilot to the second air pilot.
Flow coefficient (Cv) is a measurement that indicates how much airflow can pass through a valve.
For technical drawings and 3-D models, click on a part number.
O'all | ||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Min. Actuation Pressure, psi | No. of Flow Ports | No. of Air Pilot Ports | Inlet Size | Outlet Size | Exhaust Connection Type | Air Pilot Size | Max. Flow Rate, scfm @ 100 psi | Flow Coefficient (Cv) | Pressure Range, psi | Vacuum Rating, in. of Hg | Lg. | Wd. | Ht. | Mounting Fasteners Included | Each | |
Normally Closed Valve Starting Position | ||||||||||||||||
Spring Return Actuation | ||||||||||||||||
44 | 3 | 1 | 1/8 NPT | 1/8 NPT | Threaded | 1/8 NPT | 24.9 | 0.75 | 0-145 | 26 | 3 1/2" | 7/8" | 1 3/8" | No | 00000000 | 0000000 |
44 | 3 | 1 | 1/4 NPT | 1/4 NPT | Threaded | 1/8 NPT | 24.9 | 0.75 | 0-145 | 26 | 4 1/4" | 1" | 1 5/8" | No | 00000000 | 000000 |
44 | 3 | 1 | 3/8 NPTF | 3/8 NPTF | Threaded | 1/8 NPT | 53.1 | 1.6 | 0-150 | 10 | 5 1/8" | 1 1/4" | 2 1/4" | No | 0000000 | 000000 |
Normally Open/Normally Closed Valve Starting Position | ||||||||||||||||
Air Pilot Return Actuation | ||||||||||||||||
29 | 3 | 2 | 1/8 NPT | 1/8 NPT | Threaded | 1/8 NPT | 24.9 | 0.75 | 0-145 | 26 | 3 1/2" | 7/8" | 1 3/8" | No | 00000000 | 000000 |
29 | 3 | 2 | 1/4 NPT | 1/4 NPT | Threaded | 1/8 NPT | 24.9 | 0.75 | 0-145 | 26 | 4 1/8" | 1" | 1 5/8" | No | 00000000 | 000000 |
29 | 3 | 2 | 3/8 NPTF | 3/8 NPTF | Threaded | 1/8 NPT | 53.1 | 1.6 | 0-150 | 10 | 5 1/2" | 1 1/4" | 2 1/4" | No | 0000000 | 000000 |
Air-Operated Air On/Off Valves
Also known as blocking valves, these valves are activated by an air signal to turn equipment on and off. They allow airflow when an air signal is applied to the air pilot. When the air supply is removed, the valve closes, trapping air in the system.
Valves with push-to-connect ports are for use with plastic or soft metal tubing. Insert tubing into the port.
Flow coefficient (Cv) is a measurement that indicates how much airflow can pass through a valve. When selecting between valves with the same port size, choose the valve with the higher flow coefficient to ensure it provides enough airflow to operate your system.
For technical drawings and 3-D models, click on a part number.
Air Pilot | Flow Rate @ 100 psi | Overall | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Inlet Pipe Size | Outlet Pipe Size | Air Pilot Thread Size | For Air Pilot Tube OD | Thread Type | Flow Coefficient (Cv) | Min. | Max. | Max. Pressure, psi | Temp. Range, °F | Lg. | Wd. | Ht. | Each | |
Brass Body | ||||||||||||||
1/8 | 1/8 | 10-32 | 5/32" | UNF | 0.64 | 0 scfm | 15 scfm | 145 | 0° to 160° | 1" | 1" | 2" | 00000000 | 0000000 |
1/4 | 1/4 | 10-32 | 5/32" | UNF | 0.87 | 0 scfm | 20 scfm | 145 | 0° to 160° | 1" | 1" | 2" | 00000000 | 000000 |
3/8 | 3/8 | 10-32 | 5/32" | UNF | 2.06 | 0 scfm | 45 scfm | 145 | 0° to 160° | 1 3/8" | 1 1/8" | 2 3/16" | 00000000 | 000000 |
Flow Rate @ 100 psi | Overall | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
For Inlet Tube OD | Outlet Pipe Size | For Air Pilot Tube OD | Flow Coefficient (Cv) | Min. | Max. | Max. Pressure, psi | Temp. Range, °F | Lg. | Wd. | Ht. | Each | |
Brass Body | ||||||||||||
1/4" | 1/8 | 5/32" | 0.64 | 0 scfm | 15 scfm | 145 | 0° to 160° | 1 1/8" | 1" | 2" | 00000000 | 0000000 |
1/4" | 1/4 | 5/32" | 0.87 | 0 scfm | 20 scfm | 145 | 0° to 160° | 1 1/8" | 1" | 2" | 00000000 | 000000 |
3/8" | 3/8 | 5/32" | 2.06 | 0 scfm | 45 scfm | 145 | 0° to 160° | 1 3/8" | 1 1/8" | 2 3/16" | 00000000 | 000000 |
Outlet | Flow Rate @ 100 psi | Overall | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
For Inlet Tube OD, mm | Thread Size | Thread Pitch, mm | For Air Pilot Tube OD, mm | Flow Coefficient (Cv) | Min. | Max. | Max. Pressure, psi | Temp. Range, °F | Lg., mm | Wd., mm | Ht., mm | Each | |
Zinc Body | |||||||||||||
4 | M5 | 0.8 | 4 | 0.203 | 0 scfm | 7.1 scfm | 145 | 15° to 140° | 24.9 | 11 | 39 | 00000000 | 000000 |
Air Pilot | Flow Rate @ 100 psi | Overall | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
For Inlet Tube OD, mm | Outlet Pipe Size | Thread Size | Thread Pitch, mm | Flow Coefficient (Cv) | Min. | Max. | Max. Pressure, psi | Temp. Range, °F | Lg., mm | Wd., mm | Ht., mm | Each | |
Zinc Body | |||||||||||||
6 | 1/8 | M5 | 0.8 | 0.406 | 0 scfm | 14.1 scfm | 145 | 15° to 140° | 32.6 | 13.8 | 48 | 00000000 | 000000 |
Flow Rate @ 100 psi | Overall | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
For Inlet Tube OD, mm | Outlet Pipe Size | Air Pilot Pipe Size | Flow Coefficient (Cv) | Min. | Max. | Max. Pressure, psi | Temp. Range, °F | Lg., mm | Wd., mm | Ht., mm | Each | |
Zinc Body | ||||||||||||
8 | 1/4 | 1/8 | 0.65 | 0 scfm | 22.6 scfm | 145 | 15° to 140° | 39.6 | 17.8 | 57.3 | 00000000 | 000000 |
Air-Operated Air Flow Control Valves with Safety Shut-Off
Protect air-powered equipment in emergency shut-off situations—when system pressure drops, the air pilot signal stops and these valves automatically close to stop cylinder motion, even at a mid-stroke. They control the speed of air-powered equipment by adjusting the volume of airflow. A pressure-release button allows you to exhaust any trapped air pressure from the system after shut down. Install them in pairs on cylinder exhaust ports, and use tee connectors (not included) to direct exhaust air from the cylinder to the air pilot of the opposite valve, and to connect valves to a directional control valve. The elbow shape allows you to mount them directly to cylinder ports, eliminating additional tubing or piping between the cylinder and valve for better control and consistency than inline valves.
Two direction valves control airflow as it enters (meter in) and exits (meter out) equipment, and are often used to control the extension and retraction speed of an air cylinder at the same time. One direction valves control flow as air exits the cylinder (meter out) and moves from the inlet to the outlet.
Valves with push-to-connect ports are for use with plastic or soft metal tubing. Insert tubing into the port.
Flow coefficient (Cv) is a measurement that indicates how much airflow can pass through a valve.
Push-to-Connect
Female Outlet
Air Pilot | |||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Inlet Pipe Size | For Outlet Tube OD | Pipe Size | Thread Size | Thread Type | Flow Coefficient (Cv) | Max. Flow Rate @ 73 psi | Max. Pressure, psi | Temp. Range, °F | Flow Adjustment Mechanism | Flow Control Type (ISO Designation) | Features | Each | |
PBT Plastic Body—One Direction | |||||||||||||
1/8 | 1/4" | __ | 10-32 | UNF | 0.18 | 7.2 scfm | 145 | 25° to 140° | Dial | Exiting Cylinder (Meter Out) | Pressure-Release Button | 00000000 | 000000 |
1/4 | 1/4" | 1/8 | __ | NPT | 0.18 | 7.2 scfm | 145 | 25° to 140° | Dial | Exiting Cylinder (Meter Out) | Pressure-Release Button | 00000000 | 00000 |
3/8 | 3/8" | 1/8 | __ | NPT | 0.18 | 7.2 scfm | 145 | 25° to 140° | Dial | Exiting Cylinder (Meter Out) | Pressure-Release Button | 00000000 | 00000 |
For Inlet Tube OD, mm | Outlet Pipe Size | For Air Pilot Tube OD, mm | Flow Coefficient (Cv) | Maximum Flow Rate @ 87 psi | Maximum Flow Rate @ 100 psi | Max. Pressure, psi | Temp. Range, °F | Flow Adjustment Mechanism | Flow Control Type (ISO Designation) | Features | Each | |
Nylon Plastic Body—One Direction | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
6 | 1/4 | 4 | Not Rated | 16.77 scfm | __ | 145 | 25° to 140° | Dial | Exiting Cylinder (Meter Out) | Pressure-Release Button | 00000000 | 0000000 |
8 | 1/8 | 4 | Not Rated | 8.48 scfm | __ | 145 | 25° to 140° | Dial | Exiting Cylinder (Meter Out) | Pressure-Release Button | 00000000 | 000000 |
8 | 3/8 | 4 | Not Rated | 30.9 scfm | __ | 145 | 25° to 140° | Dial | Exiting Cylinder (Meter Out) | Pressure-Release Button | 00000000 | 000000 |
10 | 3/8 | 4 | Not Rated | 33.2 scfm | __ | 145 | 25° to 140° | Dial | Exiting Cylinder (Meter Out) | Pressure-Release Button | 00000000 | 000000 |
PBT Plastic Body—Two Direction | ||||||||||||
6 | 1/8 | 6 | 0.234 | __ | 8.1 scfm | 145 | 15° to 140° | Slotted Screw | Exiting Cylinder (Meter Out), Entering Cylinder (Meter In) | Pressure-Release Button | 00000000 | 000000 |
8 | 1/4 | 8 | 0.549 | __ | 18.9 scfm | 145 | 15° to 140° | Slotted Screw | Exiting Cylinder (Meter Out), Entering Cylinder (Meter In) | Pressure-Release Button | 00000000 | 000000 |
Made-to-Order Air-Operated Air-Exhaust Control Valves
When these valves receive an air signal, they quickly dump exhaust air to the atmosphere without routing it back through a directional control valve to speed up the movement of equipment. They're often used with air compressors that require continuous operation. A muffler reduces exhaust noise. Also known as quick exhaust valves.
To Order: Specify minimum pressure and maximum pressure from the ranges listed. The difference between the minimum pressure and maximum pressure must be at least 10 psi, but no more than 30 psi.
Overall | |||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
No. of Flow Ports | Inlet Size | For Outlet Tube ID | Air Pilot Size | Max. Flow Rate, scfm @ 100 psi | Flow Coefficient (Cv) | Body Material | Lg. | Wd. | Ht. | Choose a Pressure Range Min. | Choose a Pressure Range Max. | Each | |
Threaded Female Inlet × Barbed Male Outlet × Threaded Male Air Pilot | |||||||||||||
4 | 1/8 NPT | 1/4" | 1/4 NPT | 20 | Not Rated | Brass | 2 7/8" | 2 1/16" | 3 3/8" | 40 to 240 psi in 1 psi increments | 50 to 250 psi in 1 psi increments | 0000000 | 000000 |
Rapid Air-Pulse Flow Control Valves
These valves convert a continuous stream of air into a series of rapid pulses, reducing air consumption by up to 50% and improving performance in air blowing applications such as cleaning and drying.
Valves with air-pilot actuation activate when they receive an air signal.
Normally closed valves normally block flow, remaining closed until actuated.
Flow coefficient (Cv) is a measurement that indicates how much airflow a control valve can provide to your cylinder.
Air Pilot Thread | Flow Rate @ 100 psi | Normally Closed | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Inlet Pipe Size | Outlet Pipe Size | Size | Pitch, mm | Flow Coefficient (Cv) | Min. | Max. | Max. Pressure, psi | Temp. Range, °F | Pulse Frequency, Hz | Shape | O'all Lg. | Each | |
NPT Female Inlet × NPT Female Outlet | |||||||||||||
3/8 | 3/8 | M5 | 0.8 | 3.11 | 0 scfm | 70.6 scfm | 116 | 25° to 120° | 5 | 90° Elbow | 5 13/16" | 0000000 | 0000000 |
1/2 | 1/2 | M5 | 0.8 | 7.77 | 0 scfm | 176.6 scfm | 116 | 25° to 120° | 5 | Straight | 5 13/16" | 0000000 | 000000 |
Pilot Valves for Air Actuators for Flow-Control Valves
Series, A500 Series, and
B410 Series Valve Models
for A500 Series
Valve Model
Control the air to Gemini, RuB, and Duravalve air actuators with these solenoid pilot valves.
For Valve Manufacturer Model Number | Actuator Mount Type | Number of Relay Outputs | Each | |
Duravalve SM 310 | ||||
---|---|---|---|---|
24V DC | ||||
SM310 | Direct | 3 | 0000000 | 000000 |
SM310 | Direct | 4 | 0000000 | 00000 |
120V AC | ||||
SM310 | Direct | 3 | 0000000 | 00000 |
SM310 | Direct | 4 | 0000000 | 00000 |
Gemini Valve A420 Series, A500 Series, B410 Series | ||||
12V DC | ||||
A421DN, A422DN, A512D, A522D, B411DN, B412DN | Direct | __ | 0000000 | 000000 |
24V DC | ||||
A421DN, A422DN, A512D, A522D, B411DN, B412DN | Direct | __ | 0000000 | 000000 |
120V AC | ||||
A421DN, A422DN, A512D, A522D, B411DN, B412DN | Direct | __ | 0000000 | 000000 |
240V AC | ||||
A421DN, A422DN, A512D, A522D, B411DN, B412DN | Direct | __ | 0000000 | 000000 |
Gemini Valve A500 Series | ||||
24V AC | ||||
A512D, A522D | Direct | __ | 00000000 | 00000 |
24V DC | ||||
A512D, A522D | Direct | __ | 00000000 | 00000 |
240V AC | ||||
A512D, A522D | Direct | __ | 00000000 | 00000 |
RuB EA Series | ||||
24V DC | ||||
EA1D64D39-001, EA1D64E39-001, EA1D64F39-001, EA2R64D39-001, EA2R64E39-001, EA2R64F39-001, EA3D64G39-001, EA3D64H39-001, EA3D64I39-001, EA3R64G39-001, EA3R64H39-001, EA3R64I39-001 | Direct | __ | 0000000 | 000000 |
120V AC | ||||
EA1D64D39-001, EA1D64E39-001, EA1D64F39-001, EA2R64D39-001, EA2R64E39-001, EA2R64F39-001, EA3D64G39-001, EA3D64H39-001, EA3D64I39-001, EA3R64G39-001, EA3R64H39-001, EA3R64I39-001 | Direct | __ | 0000000 | 000000 |