How to Install Helical Inserts
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About Helical Insert Length
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Stainless Steel Helical Inserts
Also known as Heli-Coil inserts, these inserts have coils that expand once installed to securely anchor the insert. All have a prong for ease of installation. An installation tool grips the prong and reduces the coil diameter, enabling the insert to fit in tapped holes. Remove the prong to insert the screw. Installation requires a drill bit, a helical insert tap, an installation tool, and a prong break-off tool.
For technical drawings and 3-D models, click on a part number.
Inserts | Through-Hole Taps | Closed-End Hole Taps | Installation Tools | Prong Break-Off Tools | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg. | Drill Bit Size | For Max. Hole Dia. | Specifications Met | Pkg. Qty. | Pkg. | Each | Each | Each | Each | |||||
18-8 Stainless Steel—Right-Hand Threaded | |||||||||||||||
4-40 | 0.112" | No. 31 | 0.12" | MS122-076 | 10 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 | 000000000 | 0000000 | 000000000 | 0000000 |
4-40 | 0.168" | No. 31 | 0.12" | MS122-116 | 10 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.224" | No. 31 | 0.12" | MS122-156 | 10 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.28" | No. 31 | 0.12" | MS122-196 | 10 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.336" | No. 31 | 0.12" | MS122-236 | 5 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
Stainless Steel Helical Inserts for Particle-Free Environments
Made of Nitronic 60 stainless steel, these inserts prevent the screw from binding or sticking without any coating or lubricant that could contaminate particle-free environments. Also known as Heli-Coil inserts, they have coils that expand once installed to securely anchor the insert. All have a prong for ease of installation. An installation tool grips the prong and reduces the coil diameter, enabling the insert to fit in tapped holes. Remove the prong to insert the screw. Installation requires a drill bit, a helical insert tap, an installation tool, and a prong break-off tool.
For technical drawings and 3-D models, click on a part number.
Inserts | Through-Hole Taps | Closed-End Hole Taps | Installation Tools | Prong Break-Off Tools | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg. | Drill Bit Size | For Max. Hole Dia. | Pkg. Qty. | Pkg. | Each | Each | Each | Each | |||||
Nitronic 60 Stainless Steel | ||||||||||||||
4-40 | 0.112" | No. 31 | 0.12" | 5 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 | 000000000 | 0000000 | 000000000 | 0000000 |
4-40 | 0.168" | No. 31 | 0.12" | 5 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.224" | No. 31 | 0.12" | 5 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.28" | No. 31 | 0.12" | 5 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
Lubricated Stainless Steel Helical Inserts
A dry film keeps the screw from sticking or binding in these inserts during installation. Also known as Heli-Coil inserts, they have coils that expand once installed to securely anchor the insert. All have a prong for ease of installation. An installation tool grips the prong and reduces the coil diameter, enabling the insert to fit in tapped holes. Remove the prong to insert the screw. Installation requires a drill bit, a helical insert tap, an installation tool, and a prong break-off tool.
For technical drawings and 3-D models, click on a part number.
Inserts | Through-Hole Taps | Closed-End Hole Taps | Installation Tools | Prong Break-Off Tools | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg. | Drill Bit Size | For Max. Hole Dia. | Specifications Met | Pkg. Qty. | Pkg. | Each | Each | Each | Each | |||||
18-8 Stainless Steel | |||||||||||||||
4-40 | 0.112" | No. 31 | 0.12" | MIL-I-8846, MS122-076 | 1 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 | 000000000 | 0000000 | 000000000 | 0000000 |
4-40 | 0.168" | No. 31 | 0.12" | MIL-I-8846, MS122-116 | 1 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.224" | No. 31 | 0.12" | MIL-I-8846, MS122-156 | 1 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
Lubricated Stainless Steel Helical Inserts for Dissimilar Metals
Eliminating the need for primer, these inserts are coated to resist corrosion when installed in different materials. They also prevent the screw from sticking or binding in the insert during installation. Also known as Heli-Coil inserts, they have coils that expand once installed to securely anchor the insert. All have a prong for ease of installation. An installation tool grips the prong and reduces the coil diameter, enabling the insert to fit in tapped holes. Remove the prong to insert the screw. Installation requires a drill bit, a helical insert tap, an installation tool, and a prong break-off tool.
For technical drawings and 3-D models, click on a part number.
Inserts | Through-Hole Taps | Closed-End Hole Taps | Installation Tools | Prong Break-Off Tools | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg. | Drill Bit Size | For Max. Hole Dia. | Pkg. Qty. | Pkg. | Each | Each | Each | Each | |||||
18-8 Stainless Steel | ||||||||||||||
4-40 | 0.112" | No. 31 | 0.12" | 1 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 | 000000000 | 0000000 | 000000000 | 0000000 |
4-40 | 0.168" | No. 31 | 0.12" | 1 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.224" | No. 31 | 0.12" | 1 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
Titanium Helical Inserts
These inserts have a high strength-to-weight ratio and resist acids and salt water better than nickel alloy and stainless steel inserts. Also known as Heli-Coil inserts, they have coils that expand once installed to securely anchor the insert. All have a prong for ease of installation. An installation tool grips the prong and reduces the coil diameter, enabling the insert to fit in tapped holes. Remove the prong to insert the screw. Installation requires a drill bit, a helical insert tap, an installation tool, and a prong break-off tool.
For technical drawings and 3-D models, click on a part number.
Inserts | Through-Hole Taps | Closed-End Hole Taps | Installation Tools | Prong Break-Off Tools | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg. | Drill Bit Size | For Max. Hole Dia. | Pkg. Qty. | Pkg. | Each | Each | Each | Each | |||||
Titanium | ||||||||||||||
4-40 | 0.112" | No. 31 | 0.12" | 1 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 | 000000000 | 0000000 | 000000000 | 0000000 |
4-40 | 0.168" | No. 31 | 0.12" | 1 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.224" | No. 31 | 0.12" | 1 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
Stainless Steel Screw-Locking Helical Inserts
A distorted thread grips the screw to resist loosening. Also known as Heli-Coil inserts, these inserts have coils that expand once installed to securely anchor the insert. All have a prong for ease of installation. An installation tool grips the prong and reduces the coil diameter, enabling the insert to fit in tapped holes. Remove the prong to insert the screw. Installation requires a drill bit, a helical insert tap, an installation tool, and a prong break-off tool.
For technical drawings and 3-D models, click on a part number.
Inserts | Through-Hole Taps | Closed-End Hole Taps | Installation Tools | Prong Break-Off Tools | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg. | Drill Bit Size | For Max. Hole Dia. | Specifications Met | Pkg. Qty. | Pkg. | Each | Each | Each | Each | |||||
18-8 Stainless Steel | |||||||||||||||
4-40 | 0.112" | No. 31 | 0.12" | MS21209C0410, NASM21209 | 10 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 | 000000000 | 0000000 | 000000000 | 0000000 |
4-40 | 0.168" | No. 31 | 0.12" | MS21209C0415, NASM21209 | 10 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.224" | No. 31 | 0.12" | MS21209C0420, NASM21209 | 5 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.28" | No. 31 | 0.12" | MS21209C0425, NASM21209 | 5 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.336" | No. 31 | 0.12" | MS21209C0430, NASM21209 | 1 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
Lubricated Stainless Steel Screw-Locking Helical Inserts
A dry film keeps the screw from sticking or binding in these inserts during installation, yet a distorted thread grips the screw to resist loosening. Also known as Heli-Coil inserts, they have coils that expand once installed to securely anchor the insert. All have a prong for ease of installation. An installation tool grips the prong and reduces the coil diameter, enabling the insert to fit in tapped holes. Remove the prong to insert the screw. Installation requires a drill bit, a helical insert tap, an installation tool, and a prong break-off tool.
For technical drawings and 3-D models, click on a part number.
Inserts | Through-Hole Taps | Closed-End Hole Taps | Installation Tools | Prong Break-Off Tools | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg. | Drill Bit Size | For Max. Hole Dia. | Specifications Met | Pkg. Qty. | Pkg. | Each | Each | Each | Each | |||||
18-8 Stainless Steel | |||||||||||||||
4-40 | 0.112" | No. 31 | 0.12" | MS21209C0410L, NASM21209 | 5 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 | 000000000 | 0000000 | 000000000 | 0000000 |
4-40 | 0.168" | No. 31 | 0.12" | MS21209C0415L, NASM21209 | 5 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.224" | No. 31 | 0.12" | MS21209C0420L, NASM21209 | 5 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
Stainless Steel Screw-Locking Helical Inserts for Particle-Free Environments
Made of Nitronic 60 stainless steel, these inserts prevent the screw from binding or sticking without any coating or lubricant that could contaminate particle-free environments. Once the screw is installed, a distorted thread grips the screw to resist loosening. Also known as Heli-Coil inserts, they have coils that expand once installed to securely anchor the insert. All have a prong for ease of installation. An installation tool grips the prong and reduces the coil diameter, enabling the insert to fit in tapped holes. Remove the prong to insert the screw. Installation requires a drill bit, a helical insert tap, an installation tool, and a prong break-off tool.
For technical drawings and 3-D models, click on a part number.
Inserts | Through-Hole Taps | Closed-End Hole Taps | Installation Tools | Prong Break-Off Tools | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg. | Drill Bit Size | For Max. Hole Dia. | Pkg. Qty. | Pkg. | Each | Each | Each | Each | |||||
Nitronic 60 Stainless Steel | ||||||||||||||
4-40 | 0.112" | No. 31 | 0.12" | 5 | 000000000 | 000000 | 000000000 | 000000 | 000000000 | 000000 | 000000000 | 0000000 | 000000000 | 0000000 |
4-40 | 0.168" | No. 31 | 0.12" | 5 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.224" | No. 31 | 0.12" | 5 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
Helical Inserts with Installation Tools
Inserts come with a through-hole tap and installation tool. Also known as Heli-Coil inserts, they have coils that expand once installed to securely anchor the insert. All have a prong for ease of installation. An installation tool grips the prong and reduces the coil diameter, enabling the insert to fit in tapped holes. Remove the prong to insert the screw.
Thread Size | Installed Lg. | Drill Bit Size | For Max. Hole Dia. | No. of Inserts Included | Includes | Each | |
18-8 Stainless Steel—Right-Hand Threaded | |||||||
---|---|---|---|---|---|---|---|
4-40 | 0.112" | No. 31 | 0.12" | 10 | Drill Bit, Through-Hole Tap, Installation Tool | 000000000 | 000000 |
4-40 | 0.168" | No. 31 | 0.12" | 10 | Drill Bit, Through-Hole Tap, Installation Tool | 000000000 | 00000 |
4-40 | 0.224" | No. 31 | 0.12" | 10 | Drill Bit, Through-Hole Tap, Installation Tool | 000000000 | 00000 |
4-40 | 0.28" | No. 31 | 0.12" | 10 | Drill Bit, Through-Hole Tap, Installation Tool | 000000000 | 00000 |
4-40 | 0.336" | No. 31 | 0.12" | 10 | Drill Bit, Through-Hole Tap, Installation Tool | 000000000 | 00000 |
Helical Insert Assortments with Installation Tools
Assortments include various sizes of helical inserts and a tap, a drill bit, and an installation tool for each thread size. Also known as Heli-Coil inserts, the inserts have coils that expand once installed to securely anchor the insert. All have a prong for ease of installation. An installation tool grips the prong and reduces the coil diameter, enabling the insert to fit in tapped holes. Remove the prong to insert the screw.
Includes | No. of Inserts Included | Thread Spacing | Drill Bit Size | For Max. Hole Dia. | Each | |
Inch | ||||||
---|---|---|---|---|---|---|
18-8 Stainless Steel | ||||||
Prong Break-Off Tool 4-40 Thread × 0.112" Installed Lg. (12 Each) 4-40 Thread × 0.168" Installed Lg. (12 Each) 4-40 Thread × 0.224" Installed Lg. (12 Each) Drill Bit Through-Hole Tap Installation Tool | 36 | Coarse | No. 31 | 0.12" | 000000000 | 0000000 |
1-64 Thread × 0.11" Installed Lg. (24 Inserts and 24 Screw-Locking Inserts) 2-56 Thread × 0.129" Installed Lg. (24 Inserts and 24 Screw-Locking Inserts) 3-48 Thread × 0.148" Installed Lg. (24 Inserts and 24 Screw-Locking Inserts) 4-40 Thread × 0.168" Installed Lg. (24 Inserts and 24 Screw-Locking Inserts) 6-32 Thread × 0.207" Installed Lg. (24 Inserts and 24 Screw-Locking Inserts) 8-32 Thread × 0.246" Installed Lg. (24 Inserts and 24 Screw-Locking Inserts) Drill Bits Through-Hole Taps Installation Tools | 288 | Coarse | 5/64" 3/32" No. 36 No. 31 No. 26 No. 17 | 5/64" 3/32" 0.1065" 0.12" 0.147" 0.173" | 000000000 | 000000 |
Stainless Steel Helical Inserts without Prong
Without a prong to break off and retrieve, these inserts are often used where debris could cause damage. Also known as Heli-Coil inserts, they have coils that expand once installed to securely anchor the insert. Installation requires a drill bit, a helical insert tap, and an installation tool.
For technical drawings and 3-D models, click on a part number.
Inserts | Through-Hole Taps | Closed-End Hole Taps | Installation Tools | Extraction Tools | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg. | Drill Bit Size | For Max. Hole Dia. | Specifications Met | Pkg. Qty. | Pkg. | Each | Each | Each | Each | |||||
18-8 Stainless Steel | |||||||||||||||
4-40 | 0.112" | No. 31 | 0.12" | NAS1130-04-10 | 10 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 | 000000000 | 0000000 | 000000000 | 0000000 |
4-40 | 0.168" | No. 31 | 0.12" | NAS1130-04-15 | 10 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.224" | No. 31 | 0.12" | NAS1130-04-20 | 10 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.28" | No. 31 | 0.12" | NAS1130-04-25 | 10 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
4-40 | 0.336" | No. 31 | 0.12" | NAS1130-04-30 | 10 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 |
Lubricated Stainless Steel Helical Inserts without Prong
A dry film keeps the screw from sticking or binding in these inserts during installation. Without a prong to break off and retrieve, they are often used where debris could cause damage. Also known as Heli-Coil inserts, they have coils that expand once installed to securely anchor the insert. Installation requires a drill bit, a helical insert tap, and an installation tool.
For technical drawings and 3-D models, click on a part number.
Inserts | Through-Hole Taps | Closed-End Hole Taps | Installation Tools | |||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg. | Drill Bit Size | For Max. Hole Dia. | Pkg. Qty. | Pkg. | Each | Each | Each | ||||
18-8 Stainless Steel | ||||||||||||
4-40 | 0.112" | No. 31 | 0.12" | 5 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 | 000000000 | 0000000 |
4-40 | 0.168" | No. 31 | 0.12" | 5 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 |
4-40 | 0.224" | No. 31 | 0.12" | 5 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 |
Screw-Locking Helical Inserts without Prong
A distorted thread grips the screw to resist loosening. Without a prong to break off and retrieve, these inserts are often used where debris could cause damage. Also known as Heli-Coil inserts, they have coils that expand once installed to securely anchor the insert. Installation requires a drill bit, a helical insert tap, and an installation tool.
For technical drawings and 3-D models, click on a part number.
Inserts | Through-Hole Taps | Closed-End Hole Taps | Installation Tools | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg. | Drill Bit Size | For Max. Hole Dia. | Specifications Met | Pkg. Qty. | Pkg. | Each | Each | Each | ||||
18-8 Stainless Steel | |||||||||||||
4-40 | 0.112" | No. 31 | 0.12" | NAS1130-04L-10 | 5 | 000000000 | 00000 | 000000000 | 000000 | 000000000 | 000000 | 000000000 | 0000000 |
4-40 | 0.168" | No. 31 | 0.12" | NAS1130-04L-15 | 5 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 |
4-40 | 0.224" | No. 31 | 0.12" | NAS1130-04L-20 | 5 | 000000000 | 0000 | 000000000 | 00000 | 000000000 | 00000 | 000000000 | 000000 |
Installation Tools for Helical Inserts
Prong Break-Off Tools for Helical Inserts
Place the tip of these tools into installed inserts and push down to trigger the spring-loaded punch to break off the prong.
For technical drawings and 3-D models, click on a part number.
For Thread Size | Each | |
4-40, 4-48, 5-40 | 000000000 | 0000000 |
Extraction Tools for Helical Inserts
Place the tip of these tools into an insert and strike a light blow to the tool’s head. Then turn the tools counterclockwise with pressure to extract the insert.
For Thread Size | Each | |
3-48, 3-56, 4-40, 4-48, 5-40, 5-44, 6-32, 6-40, 8-32, 8-36, 8-40, M2.5, M3, M3.5, M4 | 000000000 | 000000 |
Installation Tools for Helical Inserts without Prong
Screw an insert onto these tools and drive them a quarter to half-turn below the material’s surface.
Tools with a hollow handle store the tip.
Replacement tips (sold separately) include one installation tip, two pins, and two springs.