For longer tool life and a better finish in general purpose milling applications, these solid carbide end mills are harder, stronger, and more wear resistant than high-speed steel and cobalt steel end mills. Their extreme hardness means they are brittle, so a highly rigid setup, such as a CNC machine, is necessary to prevent the end mill from breaking. They have a square end for milling square slots, pockets, and edges.

End mills with fewer flutes provide better chip clearance for high-volume, high-speed plunge, slotting, and roughing cuts; end mills with more flutes provide a finer finish and operate with less vibration when run at high speeds. Use coated end mills for demanding, high-speed jobs in hard material as well as for longer production runs. They’re more wear resistant than uncoated end mills. Titanium-aluminum-nitride (TiAlN) coated end mills and aluminum-titanium-nitride (AlTiN) coated end mills dissipate heat better than other end mills, especially at high speeds. At high temperatures, the coating creates a layer of aluminum oxide that transfers heat to the chips, keeping the tool cool, even when used without lubrication. Aluminum-titanium-nitride (AlTiN) has a higher percentage of aluminum than titanium-aluminum-nitride (TiAlN). Noncenter-cutting end mills are for operations where the peripheral teeth do most of the work, such as shoulder milling, contouring, and finishing. They cannot be used for plunge cuts.

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