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About Plastic Hammer Faces
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Replaceable-Face Dead Blow Mallets
The replaceable faces can be changed out when worn. These mallets have a head loaded with metal shot for added weight and a controlled impact with minimal rebound. Use them to drive chisels and strike work without damaging its surface. The polyurethane rubber faces resist oils and solvents and won't crack under high impact; they're often used on plastic, wood, and sheet metal. To avoid marring when tapping or striking, choose a face that's softer than your workpiece. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings. The handle has a ribbed grip for slip resistance.
Medium faces have a hardness that's suitable for most general purpose applications. Extra-hard faces have a hardness similar to that of a hard hat.
Hickory handles resist vibration.
Face Thread | |||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Head Wt. | Face Dia. | Face Hardness Rating (Face Color) | Size | Type | Overall Lg. | Head Material | Handle Material | Grip Style | Handle Replaceable | Each | |
Round Screw-In Polyurethane Rubber Face | |||||||||||
| 10 oz. | 1" | Medium (Green) × Extra Hard (Black) | 1/4"-20 | UNC | 11" | Aluminum | Hickory | Ribbed | Replaceable | 0000000 | 000000 |
| 14 oz. | 1 1/4" | Medium (Green) × Extra Hard (Black) | 5/16"-18 | UNC | 12" | Aluminum | Hickory | Ribbed | Replaceable | 0000000 | 00000 |
| 1 3/8 lbs. | 1 1/2" | Medium (Green) × Extra Hard (Black) | 5/16"-18 | UNC | 13" | Aluminum | Hickory | Ribbed | Replaceable | 0000000 | 00000 |
| 2 3/8 lbs. | 2" | Medium (Green) × Extra Hard (Black) | 3/8"-16 | UNC | 15" | Aluminum | Hickory | Ribbed | Replaceable | 0000000 | 000000 |
| 4 1/8 lbs. | 2 1/2" | Medium (Green) × Extra Hard (Black) | 7/16"-14 | UNC | 17" | Aluminum | Hickory | Ribbed | Replaceable | 0000000 | 000000 |
Soft faces have a hardness similar to that of a tire tread.
Medium faces have a hardness that's suitable for most general purpose applications.
Hard faces have a hardness similar to that of a bowling ball.
Extra-hard faces have a hardness similar to that of a hard hat.
Face Thread | Soft (Orange) | Medium (Green) | Hard (Red) | Extra Hard (Black) | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
| Face Dia. | Size | Type | Each | Each | Each | Each | ||||
| 1" | 1/4"-20 | UNC | 0000000 | 000000 | 0000000 | 000000 | 0000000 | 000000 | 0000000 | 000000 |
| 1 1/4" | 5/16"-18 | UNC | 0000000 | 00000 | 0000000 | 00000 | 0000000 | 00000 | 0000000 | 00000 |
| 1 1/2" | 5/16"-18 | UNC | 0000000 | 00000 | 0000000 | 00000 | 0000000 | 00000 | 0000000 | 00000 |
| 2" | 3/8"-16 | UNC | 0000000 | 00000 | 0000000 | 00000 | 0000000 | 00000 | 0000000 | 00000 |
| 2 1/2" | 7/16"-14 | UNC | 0000000 | 00000 | 0000000 | 00000 | 0000000 | 00000 | 0000000 | 00000 |
Mallets
Drive chisels and strike work without damaging its surface. To avoid marring, choose a mallet with faces that are softer than your workpiece. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings.
Aluminum and copper faces are harder than lead and softer than brass. Use them on brass, copper, aluminum, and steel.
Brass faces are suitable for striking steel, iron, stone, and other hard surfaces.
Steel and aluminum handles are stronger than hickory handles but have less vibration resistance.
Textured and ribbed grips provide slip resistance.
| Head Wt. | Face Dia. | Overall Lg. | Grip Style | Handle Replaceable | Each | ||
Aluminum Handle | |||||||
|---|---|---|---|---|---|---|---|
| M | 4 oz. | 3/4" | 5 1/2" | Smooth | Nonreplaceable | 000000 | 000000 |
| M | 10 oz. | 15/16" | 7 1/4" | Smooth | Nonreplaceable | 000000 | 00000 |
| M | 1 lbs. | 1 1/8" | 9 1/4" | Textured | Nonreplaceable | 000000 | 00000 |
| M | 1 1/4 lbs. | 1 1/4" | 10" | Textured | Nonreplaceable | 000000 | 00000 |
| M | 2 lbs. | 1 1/2" | 10 1/2" | Textured | Nonreplaceable | 000000 | 00000 |
| M | 3 lbs. | 1 3/4" | 12 1/4" | Textured | Nonreplaceable | 000000 | 00000 |
Replaceable-Face Mallets
Replace faces when they become worn rather than replacing the entire tool. These mallets are suitable for driving chisels and striking work without damaging its surface. Choose a mallet with a face that's softer than your workpiece to avoid marring it when tapping or striking. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings.
Mallets with two face materials can be used for a wider range of applications than other mallets.
Rubber and plastic faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal. All have a face hardness rating for comparing their hardness with other rubber and plastic faces. Extra-hard faces have a hardness similar to that of a hard hat.
Brass faces are harder than copper and suitable for striking steel, iron, stone, and other hard surfaces.
Nonsparking Mallets
The faces and head are made of aluminum-bronze that is Factory Mutual approved, so these tools inhibit sparking, resist corrosion, and are nonmagnetic. They satisfy OSHA requirements that specify nonsparking tools for locations where flammable vapors and combustible residues are present. All are suitable for driving chisels and striking work without damaging its surface. To avoid marring the workpiece, use these mallets on material that is harder than the metal faces. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. A textured grip provides slip resistance. For replacement handles, see Fiberglass Hammer Handles.
Warning: Do not use these tools in direct contact with acetylene.
| Head Wt., lbs. | Face Dia. | Overall Lg. | Handle Material | Grip Style | Handle Replaceable | Specifications Met | Each | |
Aluminum-Bronze Face | ||||||||
|---|---|---|---|---|---|---|---|---|
| 2 | 1 1/2" | 14" | Fiberglass | Textured | Replaceable | FM Approved | 0000000 | 0000000 |
| 4 | 2" | 15" | Fiberglass | Textured | Replaceable | FM Approved | 0000000 | 000000 |
| 6 | 2 1/8" | 15" | Fiberglass | Textured | Replaceable | FM Approved | 0000000 | 000000 |
Nonsparking Ball Peen Hammers
The face and head are made of aluminum-bronze that is Factory Mutual approved, so these tools inhibit sparking, resist corrosion, and are nonmagnetic. They satisfy OSHA requirements that specify nonsparking tools for locations where flammable vapors and combustible residues are present. Use the domed end of the head for forming soft metal, rounding off edges, and closing rivets. The flat striking face is for driving nails, pins, punches, and chisels. All have a textured grip for slip resistance. For replacement handles, see Fiberglass Hammer Handles.
Warning: Do not use these tools in direct contact with acetylene.
| Head Wt., oz. | Face Dia. | Overall Lg. | Face Material | Handle Replaceable | Specifications Met | Each | |
Fiberglass Handle with Textured Grip | |||||||
|---|---|---|---|---|---|---|---|
| 4 | 3/4" | 9 3/4" | Aluminum-Bronze | Replaceable | FM Approved | 0000000 | 000000 |
| 12 | 1" | 14" | Aluminum-Bronze | Replaceable | FM Approved | 0000000 | 00000 |
| 16 | 1 1/4" | 14" | Aluminum-Bronze | Replaceable | FM Approved | 0000000 | 00000 |
| 24 | 1 1/4" | 14" | Aluminum-Bronze | Replaceable | FM Approved | 0000000 | 00000 |
| 32 | 1 1/2" | 14" | Aluminum-Bronze | Replaceable | FM Approved | 0000000 | 000000 |
| 36 | 1 5/8" | 14" | Aluminum-Bronze | Replaceable | FM Approved | 0000000 | 000000 |
| 44 | 1 3/4" | 14" | Aluminum-Bronze | Replaceable | FM Approved | 0000000 | 000000 |
Replaceable-Face Dead Blow Sledge Hammers
Change out the faces when they become worn. The head on these hammers is loaded with metal shot for added weight and a controlled impact with minimal rebound. Use them to demolish material, form metal, and drive punches, chisels, and masonry drills. For demolition work, choose a hammer with a face that's harder than your workpiece. Longer and heavier hammers deliver greater impact.
Screw-in hammers have polyurethane rubber faces that resist oils and solvents and won't crack under high impact. Each face can be switched out for a face with a different hardness. The medium face has a hardness that's suitable for most general purpose applications. The extra-hard face has a hardness similar to that of a hard hat.
Face Thread | |||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Head Wt., lbs. | Face Dia. | Face Hardness Rating (Face Color) | Size | Type | Overall Lg. | Head Material | Handle Material | Grip Style | Handle Replaceable | Each | |
Screw-In Polyurethane Rubber Face | |||||||||||
| 7 1/2 | 3" | Medium (Green) × Extra Hard (Black) | 1/2"-13 | UNC | 35" | Aluminum | Hickory | Plain | Replaceable | 000000 | 0000000 |
Soft faces have a hardness similar to that of a tire tread.
Medium faces have a hardness that's suitable for most general purpose applications.
Hard faces have a hardness similar to that of a bowling ball.
Extra-hard faces have a hardness similar to that of a hard hat.
Nonsparking Sledge Hammers
The faces and head are made of aluminum-bronze that is Factory Mutual approved, so these tools inhibit sparking and are nonmagnetic and corrosion resistant. They satisfy OSHA requirements that specify nonsparking tools for locations where flammable vapors and combustible residues are present. Use them to demolish material, form metal, and drive punches, chisels, and masonry drills. For demolition work, ensure that the workpiece is softer than the metal faces. Longer and heavier hammers deliver greater impact. All have a textured or ribbed grip for slip resistance. For replacement handles, see Fiberglass Hammer Handles.
14" long hammers are also known as engineers', drilling, club, lump, and crack hammers. Use them for light demolition and tasks where longer hammers don't have room to swing.
33" long hammers can be swung with both hands to deliver a more powerful strike than shorter hammers.
Warning: Do not use these tools in direct contact with acetylene.
| Head Wt., lbs. | Face Dia. | Overall Lg. | Handle Material | Grip Style | Handle Replaceable | Specifications Met | Each | |
Aluminum-Bronze Face | ||||||||
|---|---|---|---|---|---|---|---|---|
| 2 | 1 3/8" | 14" | Fiberglass | Textured | Replaceable | FM Approved | 0000000 | 000000 |
| 2 1/2 | 1 3/8" | 14" | Fiberglass | Textured | Replaceable | FM Approved | 0000000 | 000000 |
| 2 3/4 | 1 1/2" | 14" | Fiberglass | Textured | Replaceable | FM Approved | 0000000 | 000000 |
| 3 | 1 1/2" | 14" | Fiberglass | Textured | Replaceable | FM Approved | 0000000 | 000000 |
| 6 | 2" | 33" | Fiberglass | Ribbed | Replaceable | FM Approved | 0000000 | 000000 |
| 8 | 2 1/8" | 33" | Fiberglass | Ribbed | Replaceable | FM Approved | 0000000 | 000000 |
| 10 | 2 1/4" | 33" | Fiberglass | Ribbed | Replaceable | FM Approved | 0000000 | 000000 |
| 16 | 2 5/8" | 33" | Fiberglass | Ribbed | Replaceable | FM Approved | 0000000 | 000000 |
Nail Hammers
Drive nails with the flat, steel face and remove them with the claw on the other end of the head.
Straight-claw hammers are also known as framing hammers. They're a good choice for ripping and prying wood in addition to nail removal, but they do not remove nails as efficiently as curved-claw hammers.
Dead blow nail hammers have a head loaded with metal shot for a controlled impact and minimal rebound. The handle is lightweight to provide a fast swing while driving nails.
Serrated face prevents the head from slipping when striking.
Steel and aluminum handles are stronger than hickory handles but have less vibration resistance.
Textured and ribbed grips provide slip resistance.
Hammers with a magnetic nail starter hold nails in position at the top of the head, so a free hand is not needed to steady the nail before striking it.
Nonsparking Nail Hammers
The face and head are made of aluminum-bronze that is Factory Mutual approved, so these tools inhibit sparking and are nonmagnetic and corrosion resistant. They satisfy OSHA requirements that specify nonsparking tools for locations where flammable vapors and combustible residues are present. Use them to drive and remove nails. All have a textured grip for slip resistance. For replacement handles, see Fiberglass Hammer Handles.
Warning: Do not use these tools in direct contact with acetylene.
| Head Wt., oz. | Face Dia. | Overall Lg. | Face Material | Face Texture | Handle Material | Grip Style | Handle Replaceable | Specifications Met | Each | |
Curved Claw | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| 12 | 7/8" | 14" | Aluminum-Bronze | Smooth | Fiberglass | Textured | Replaceable | FM Approved | 0000000 | 000000 |
| 16 | 1" | 14" | Aluminum-Bronze | Smooth | Fiberglass | Textured | Replaceable | FM Approved | 0000000 | 00000 |
| 20 | 1 1/8" | 14" | Aluminum-Bronze | Smooth | Fiberglass | Textured | Replaceable | FM Approved | 0000000 | 000000 |
Nonsparking Blacksmiths' Hammers
The faces and head are made of aluminum-bronze that is Factory Mutual approved, so these tools inhibit sparking and are nonmagnetic and corrosion resistant. They satisfy OSHA requirements that specify nonsparking tools for locations where flammable vapors and combustible residues are present. Use the flat end of the head to strike metal, concrete, and stone; the wedge-shaped end is for shaping and bending metal. These tools are also known as cross-peen hammers. A textured grip provides slip resistance. For replacement handles, see Fiberglass Hammer Handles.
Warning: Do not use these tools in direct contact with acetylene.
| Head Wt., lbs. | Face Lg. | Face Wd. | Overall Lg. | Face Material | Handle Replaceable | Specifications Met | Each | |
Fiberglass Handle with Textured Grip | ||||||||
|---|---|---|---|---|---|---|---|---|
| 1 1/2 | 1 5/16" | 1 5/16" | 14" | Aluminum-Bronze | Replaceable | FM Approved | 0000000 | 0000000 |
| 2 1/2 | 1 1/2" | 1 1/2" | 15" | Aluminum-Bronze | Replaceable | FM Approved | 0000000 | 000000 |
| 3 1/2 | 1 7/8" | 1 7/8" | 15" | Aluminum-Bronze | Replaceable | FM Approved | 0000000 | 000000 |
Nonsparking 0.401" Round Shank Chisels for Chiseling and Riveting Hammers
Made of aluminum-bronze that is FM approved, these chisels satisfy OSHA requirements that specify nonsparking tools for locations where flammable vapors and combustible residues are present. Also known as zip gun chisels, they’re for use with air-powered hammers.
Warning: Do not use these tools in direct contact with acetylene.
Shank | |||||||
|---|---|---|---|---|---|---|---|
| Blade Wd. | O'all Lg. | Type | Size | Lg. | Material | Each | |
Offset Chisel Bit Blade | |||||||
| 1 1/4" | 6 3/4" | Round | 0.401" | 1 1/4" | Aluminum-Bronze | 0000000 | 000000 |
Nonsparking 0.495" Octagonal Shank Chisels for Needle Scalers
Made of aluminum-bronze that is Factory Mutual approved, this chisel inhibits sparking and is nonmagnetic and corrosion resistant. It satisfies OSHA requirements that specify nonsparking tools for locations where flammable vapors and combustible residues are present. Use with Air-Powered Needle Scalers/Chiseling Hammers.
Warning: Do not use this tool in direct contact with acetylene.
Shank | |||||||
|---|---|---|---|---|---|---|---|
| Chisel Bit Blade Type | Blade Wd. | O'all Lg. | Type | Size | Lg. | Each | |
| Flat | 2" | 7 3/4" | Octagon | 0.495" | 5/8" | 0000000 | 0000000 |
Nonsparking 1 1/8" Hex Shank Chisels for Pavement-Breaker Hammers
Made of aluminum-bronze that is Factory Mutual approved, these chisels inhibit sparking and are nonmagnetic and corrosion resistant. They satisfy OSHA requirements that specify nonsparking tools for locations where flammable vapors and combustible residues are present. Use with electric and air-powered pavement-breaker hammers.
Warning: Do not use these tools in direct contact with acetylene.
Nonsparking 0.680" Round Shank Chisels for Chipping Hammers
Made of aluminum-bronze that is Factory Mutual approved, these chisels inhibit sparking and are nonmagnetic and corrosion resistant. They satisfy OSHA requirements that specify nonsparking tools for locations where flammable vapors and combustible residues are present. Use with air-powered chipping hammers.
Warning: Do not use these tools in direct contact with acetylene.
Adjustable Air-Powered Needle Scalers
Change the blows-per-minute by varying the pressure on the speed control. The small needles on these tools gently tap surfaces to remove unwanted rust, scale, paint, and weld spatter. They generate little dust and are excellent for use on irregular-shaped areas and in tight spots.
Piston stroke determines the force of a scaler. The longer the stroke, the greater the force.
Air Inlet | Needle | |||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Blows per Minute | Piston Stroke | Average Air Consumption, cfm | Recommended Operating Air Pressure, psi | Pipe Size | Thread Type | Gender | For Air Hose ID | O'all Lg. | Wt., lbs. | No. Included | Cap. | Wd. | Lg. | Material | Housing Material | Handle Material | Each | |
Straight Grip—Lever Speed Control | ||||||||||||||||||
| 0 -13,000 | 3/4" | 4 | 90 | 1/4 | NPT | Female | 1/4" | 12 1/2" | 2.5 | 18 | 9 | 1/8" | 5" | Steel | Steel | Aluminum | 0000000 | 0000000 |
Pistol Grip—Button Speed Control | ||||||||||||||||||
| 0 -13,000 | 3/4" | 4 | 90 | 1/4 | NPT | Female | 1/4" | 11 1/2" | 2.5 | 18 | 9 | 1/8" | 5" | Steel | Steel | Aluminum | 0000000 | 000000 |
Adjustable Air-Powered Needle Scalers with Chisels
The included adapter lets you use chisels in these scalers. Change the blows-per-minute by varying the pressure on the speed control. The small needles gently tap surfaces to remove unwanted rust, scale, paint, and weld spatter. They generate little dust and are excellent for use on irregular-shaped areas and in tight spots.
Piston stroke determines the force of a scaler. The longer the stroke, the greater the force.
Air Inlet | Needle | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Blows per Minute | Piston Stroke | Average Air Consumption, cfm | Recommended Operating Air Pressure, psi | Pipe Size | Thread Type | Gender | For Air Hose ID | O'all Lg. | No. Included | Cap. | Wd. | Lg. | Material | Includes | Each | |
Straight Grip—Lever Speed Control | ||||||||||||||||
| 0 -13,000 | 3/4" | 4 | 90 | 1/4 | NPT | Female | 1/4" | 12 1/2" | 18 | 9 | 1/8" | 5" | Steel | 7" Long Gouge Chisel 9/16" Wide × 4" Long Flat Chisel 7" Long Grooving Chisel 3 1/2" Long Peening Chisel Chisel Adapter | 0000000 | 0000000 |
Pistol Grip—Button Speed Control | ||||||||||||||||
| 0 -13,000 | 3/4" | 4 | 90 | 1/4 | NPT | Female | 1/4" | 11 1/2" | 18 | 9 | 1/8" | 5" | Steel | 7" Long Gouge Chisel 9/16" Wide × 4" Long Flat Chisel 7" Long Grooving Chisel 3 1/2" Long Peening Chisel Chisel Adapter | 0000000 | 000000 |
| Blade Wd. | O'all Lg. | Shank Type | Material | Each | |
Flat Chisel Bit Blade | |||||
|---|---|---|---|---|---|
| 5/8" | 4" | 7/16" Octagon | Steel | 0000000 | 000000 |
| 5/8" | 7" | 7/16" Octagon | Steel | 0000000 | 00000 |
| 1 1/2" | 12" | 7/16" Octagon | Steel | 0000000 | 00000 |
Offset Chisel Bit Blade | |||||
| 3/4" | 3 1/2" | 7/16" Octagon | Steel | 0000000 | 00000 |
Blank Chisel Bit Blade | |||||
| 1/2" | 3" | 7/16" Octagon | Steel | 0000000 | 00000 |
Scaler Blade | |||||
| 1/2" | 3 1/2" | 7/16" Octagon | Steel | 0000000 | 00000 |
Heavy Duty Air-Powered Needle Scalers
With no internal springs to break, this tool provides consistent performance. Small needles gently tap surfaces to remove unwanted rust, scale, paint, and weld spatter. They generate little dust and are excellent for use on irregular-shaped areas and in tight spots.
Piston stroke determines the force of a scaler. The longer the stroke, the greater the force.
Air Inlet | 3 mm Wd. Needle | 4 mm Wd. Needle | ||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Blows per Minute | Piston Stroke | Average Air Consumption, cfm | Recommended Operating Air Pressure, psi | Pipe Size | Thread Type | Gender | For Air Hose ID | O'all Lg. | Wt., lbs. | No. Included | Cap. | No. Included | Cap. | Needle Lg. | Needle Material | Housing Material | Each | |
Pistol Grip—Lever Speed Control | ||||||||||||||||||
| 4,500 | 3/4" | 12 | 85 | 3/8 | NPT | Female | 3/8" | 13 1/4" | 7.8 | 28 | 28 | 14 | 14 | 7" | Steel | Aluminum | 0000000 | 0000000 |